天然产物研究与开发 ›› 2018, Vol. 30 ›› Issue (增刊2): 206-211.

• 开发研究 • 上一篇    下一篇

一步制粒联合喷雾干燥在复方颗粒制备工艺中的应用研究

蔺建忠*   

  1. 玉门市第一人民医院,玉门 735211
  • 出版日期:2019-01-18 发布日期:2019-01-18

Application Study of One-step Pelletization Technology Combined Spray Drying on Preparation of Chinese Herbal Compound

LIN Jian-zhong*   

  1. First People's Hospital of Yumen,Yumen 735211,China
  • Online:2019-01-18 Published:2019-01-18

摘要: 本文联合喷雾干燥对复方颗粒一步制粒参数进行优化。采用提取、浓缩、喷雾干燥方法得到复方喷干粉,喷干粉与糊精按一定比例混合作为一步制粒底料,部分浓缩浸膏作为一步制粒粘合剂。利用PB设计,以颗粒合格率为指标,确定影响颗粒一步制粒的6个因素中主要因素。以颗粒合格率、休止角为指标,建立3因素3水平Box-Behnken实验,对一步制粒工艺进行优化。将按一定比例混合的喷干粉和糊精作为一步制粒底料,本颗粒的最佳一步制粒工艺为:进样速度28 rpm,进风温度60 ℃,进风频率29 Hz,雾化压力0.4 MPa,浸膏相对密度1.15,料液温度40 ℃。本研究的优选制粒方法制得颗粒辅料使用量低,同时可控性强,制粒速度快,工序简单。

关键词: 喷雾干燥, 一步制粒, 复方颗粒, Placket-burman, Box-Behnken

Abstract: In this study,to optimize one-step pelletization technology of Chinese herbal compound based on spray drying,the dry powder of compound was obtained by extraction,concentration,and spray drying.The mixture of dry powder and dextrin was used as the carrier,while some concentrated solution of compound was used as the bond.Six factors affecting one-step pelletization technology were investigated with the evaluation indexes of particle pass rate of granules,and the primal influential factors were determined by Plackett-Burman experimental design.In order to optimize one-step pelletization technology of Chinese herbal compound,the particle pass rate of granules and angle of repose of granules were used as the evaluation indexes.Then,Box-Behnken design with three levels and three factors was established.The best one-step pelletization technology process conditions were determined as follows:sample flow rate of 28 rpm,inlet air temperature of 60 ℃,wind frequency of 29 Hz,atomization pressure of 0.4 MPa,relative density of 1.15,and liquid temperature of 40 ℃.This optimized one-step pelletization technology process showed that dextrin usage was low,and the method was quality controllable,quick,and simple.

Key words: spray drying, one-step pelletization technology, Chinese herbal compound, Placket-burman, Box-Behnken

中图分类号:  R944.2+7